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Biofuels
Fixed Reliability Engineer
Houston
DBS Not Required
Fixed Reliability Engineer
The Fixed Equipment Reliability Engineer serves as t...
Fixed Reliability Engineer
The Fixed Equipment Reliability Engineer serves as the plants subject matter expert concerning fixed equipment (tanks, vessels, piping, etc) and supports the manufacturing assets with any related inspections, repairs, and improvement projects.
Accountability
Meet all SHE objectives and comply with all governmental laws and policies for a manufacturing site.
Most important activities:
• Ensuring compliance with SHE (Health, Safety, Security, and Environment) standards and expectations set through the INEOS Life Saving Rules and 20 Safety Principles.
• Development/implementation and monitoring of a comprehensive inspection & integrity program that is compliant to all governmental regulations and internal company policies.
• Delivering against front-end Asset Integrity KPIs and suggesting interventions for measurable improvements where required.
• Adhere to the SHE management system established for the site including participation in reporting, incident investigations, sharing of lessons learned, corrective action tracking and personnel training in support of Incident Management System.
Accountability 2:
Maintaining the systems and procedures for mechanical integrity of assets and protective systems
Most important activities:
• Adherence to API, ASME, ANSI, and industry practices.
• Working knowledge of industry standards and emerging trends.
• Audit compliance with PSM & MI standard and take corrective actions as necessary.
• Maintain asset condition per INEOS Asset Care guidelines.
• Holds responsibility as Fixed Equipment Technical Expert
• Coordinate with manufacturing assets to develop long term reliability plans for fixed equipment that are aligned with the site strategy.
• Maintain site’s procedures and standards for fixed equipment
• Primary source of higher-level technical guidance and design assurance for fixed equipment related projects.
• Support the development of maintenance repair procedures/practices related to fixed equipment and that the procedures are revised as required.
• Monitor fixed equipment performance and operation; identify opportunities for improvement and incorporate into long term reliability plans.
• Assist the Asset Care team with technical support for routine fixed equipment maintenance work as needed.
• Lead or assist the Asset Care team with root cause failure analysis for fixed equipment failures as needed.
• Assist the Asset Care team and Inspection with Turnaround (TAR) support for fixed equipment as needed.
• Work with Asset Care team to devise strategic implementation of reliability plans.
• Provide technical support for emergency/after-hours work that requires troubleshooting and scope definition as needed.
• Identify cost savings opportunities for fixed equipment that supports the site’s goals.
• Provide mechanical design review on the Front-End Loading stages of fixed equipment capital expenditure projects to ensure that final product meets the site’s standards.
• Identify turnaround scope and review TAR job plans for fixed equipment.
• Provide input on critical fixed equipment inspection plans and procedures.
Education & Knowledge
• Bachelor’s degree in mechanical or chemical engineering, or equivalent.
• 5+ years of experience as a support engineer or reliability engineer of a manufacturing plant or equivalent.
Experience & Technical Skills:
• Thorough knowledge and understanding of environmental safety and health policies, procedures, guidelines, and regulations.
• Working knowledge of the applicable compliance and engineering standards, such as API, ASME, ASTM, ASNT, PIP, API, OSHA, EPA, and other RAGAGEP’s;
• Demonstrated results in applying preventive and predictive maintenance technologies and methodologies to improve the reliability and predictability of fixed equipment;
• Working knowledge of SAP plant maintenance module.
Competencies & Behavioral Skills
• Relentlessly pursue and leverage market insights to guide strategies and make superior choices
• Make courageous decisions to innovate and accelerate value creation
• Optimistically focus on continual growth - pursuing superior outcomes for business & customer success
• Have a bias for action, prioritizing issues and making sound decisions - appropriately accounting for uncertainty and risk
• Adapt to changing market and customer opportunities quickly to deliver results in the most effective way
The Fixed Equipment Reliability Engineer serves as the plants subject matter expert concerning fixed equipment (tanks, vessels, piping, etc) and supports the manufacturing assets with any related inspections, repairs, and improvement projects.
Accountability
Meet all SHE objectives and comply with all governmental laws and policies for a manufacturing site.
Most important activities:
• Ensuring compliance with SHE (Health, Safety, Security, and Environment) standards and expectations set through the INEOS Life Saving Rules and 20 Safety Principles.
• Development/implementation and monitoring of a comprehensive inspection & integrity program that is compliant to all governmental regulations and internal company policies.
• Delivering against front-end Asset Integrity KPIs and suggesting interventions for measurable improvements where required.
• Adhere to the SHE management system established for the site including participation in reporting, incident investigations, sharing of lessons learned, corrective action tracking and personnel training in support of Incident Management System.
Accountability 2:
Maintaining the systems and procedures for mechanical integrity of assets and protective systems
Most important activities:
• Adherence to API, ASME, ANSI, and industry practices.
• Working knowledge of industry standards and emerging trends.
• Audit compliance with PSM & MI standard and take corrective actions as necessary.
• Maintain asset condition per INEOS Asset Care guidelines.
• Holds responsibility as Fixed Equipment Technical Expert
• Coordinate with manufacturing assets to develop long term reliability plans for fixed equipment that are aligned with the site strategy.
• Maintain site’s procedures and standards for fixed equipment
• Primary source of higher-level technical guidance and design assurance for fixed equipment related projects.
• Support the development of maintenance repair procedures/practices related to fixed equipment and that the procedures are revised as required.
• Monitor fixed equipment performance and operation; identify opportunities for improvement and incorporate into long term reliability plans.
• Assist the Asset Care team with technical support for routine fixed equipment maintenance work as needed.
• Lead or assist the Asset Care team with root cause failure analysis for fixed equipment failures as needed.
• Assist the Asset Care team and Inspection with Turnaround (TAR) support for fixed equipment as needed.
• Work with Asset Care team to devise strategic implementation of reliability plans.
• Provide technical support for emergency/after-hours work that requires troubleshooting and scope definition as needed.
• Identify cost savings opportunities for fixed equipment that supports the site’s goals.
• Provide mechanical design review on the Front-End Loading stages of fixed equipment capital expenditure projects to ensure that final product meets the site’s standards.
• Identify turnaround scope and review TAR job plans for fixed equipment.
• Provide input on critical fixed equipment inspection plans and procedures.
Education & Knowledge
• Bachelor’s degree in mechanical or chemical engineering, or equivalent.
• 5+ years of experience as a support engineer or reliability engineer of a manufacturing plant or equivalent.
Experience & Technical Skills:
• Thorough knowledge and understanding of environmental safety and health policies, procedures, guidelines, and regulations.
• Working knowledge of the applicable compliance and engineering standards, such as API, ASME, ASTM, ASNT, PIP, API, OSHA, EPA, and other RAGAGEP’s;
• Demonstrated results in applying preventive and predictive maintenance technologies and methodologies to improve the reliability and predictability of fixed equipment;
• Working knowledge of SAP plant maintenance module.
Competencies & Behavioral Skills
• Relentlessly pursue and leverage market insights to guide strategies and make superior choices
• Make courageous decisions to innovate and accelerate value creation
• Optimistically focus on continual growth - pursuing superior outcomes for business & customer success
• Have a bias for action, prioritizing issues and making sound decisions - appropriately accounting for uncertainty and risk
• Adapt to changing market and customer opportunities quickly to deliver results in the most effective way
Biofuels
Maintenance Manager
Houston
DBS Not Required
Our client, who are an international energy business, are recruiting for a Maint...
Our client, who are an international energy business, are recruiting for a Maintenance Manager for their plant in Pasadena, Texas.
Job Purpose:
The Maintenance Manager will be responsible for managing and optimizing the maintenance function to ensure equipment reliability and safe operations across the facility. This includes the development and execution of preventive, routine, non-routine, and emergency maintenance programs while ensuring compliance with safety, health, and environmental (SHE) standards.
Key Responsibilities:
Safety & Compliance: Ensure adherence to all safety protocols and regulatory requirements. Foster a strong safety culture through regular safety meetings, job task assessments, and by promoting safe work practices.
Maintenance Leadership: Lead, motivate, and coordinate the maintenance team, ensuring efficient use of resources for routine and emergency repairs. Ensure high levels of internal cooperation between production and maintenance teams.
Maintenance Planning: Oversee the development and implementation of preventive maintenance programs to minimize unplanned downtime. Coordinate scheduled maintenance activities, including plant shutdowns and turnarounds.
Contractor Management: Manage relationships with third-party contractors, ensuring quality services and cost-effective solutions. Act as the primary contract administrator for external maintenance vendors.
Budgeting & Cost Control: Develop and manage the maintenance budget, including planning for long-term capital expenditures. Track and control maintenance-related costs to ensure efficient use of financial resources.
Process & Quality Management: Ensure compliance with ISO 9001 and Process Safety Management (PSM) standards. Promote continuous improvement initiatives aimed at enhancing equipment reliability and operational efficiency.
Team Development: Provide leadership and development opportunities for the maintenance team. Facilitate training and certifications to ensure staff are qualified and up-to-date on current industry standards and safety requirements.
Emergency Response: Maintain readiness for emergency repairs and lead the team in resolving breakdowns swiftly to minimize downtime. Collaborate with external contractors as necessary to meet urgent needs.
Skills & Experience Required:
Education: Bachelor’s Degree in Engineering (Mechanical, Electrical, or related field preferred).
Experience: 8+ years of maintenance experience in a chemical, petrochemical, or industrial environment, with at least 3 years in a managerial role. Strong background in maintenance planning, reliability engineering, and contractor management is essential.
Competencies:
In-depth knowledge of preventive and predictive maintenance strategies.
Familiarity with SHE regulations and industry best practices.
Strong leadership and communication skills.
Proficiency in using maintenance management systems (e.g., SAP or CMMS).
Experience in managing budgets and controlling operational costs.
Hands-on experience with small tools, electrical systems, and mechanical equipment.
Preferred Qualifications:
Experience in overseeing maintenance in a 24/7 operating facility.
Knowledge of Process Safety Management (PSM) principles.
Certification in Maintenance Management or a similar field is a plus.
Job Purpose:
The Maintenance Manager will be responsible for managing and optimizing the maintenance function to ensure equipment reliability and safe operations across the facility. This includes the development and execution of preventive, routine, non-routine, and emergency maintenance programs while ensuring compliance with safety, health, and environmental (SHE) standards.
Key Responsibilities:
Safety & Compliance: Ensure adherence to all safety protocols and regulatory requirements. Foster a strong safety culture through regular safety meetings, job task assessments, and by promoting safe work practices.
Maintenance Leadership: Lead, motivate, and coordinate the maintenance team, ensuring efficient use of resources for routine and emergency repairs. Ensure high levels of internal cooperation between production and maintenance teams.
Maintenance Planning: Oversee the development and implementation of preventive maintenance programs to minimize unplanned downtime. Coordinate scheduled maintenance activities, including plant shutdowns and turnarounds.
Contractor Management: Manage relationships with third-party contractors, ensuring quality services and cost-effective solutions. Act as the primary contract administrator for external maintenance vendors.
Budgeting & Cost Control: Develop and manage the maintenance budget, including planning for long-term capital expenditures. Track and control maintenance-related costs to ensure efficient use of financial resources.
Process & Quality Management: Ensure compliance with ISO 9001 and Process Safety Management (PSM) standards. Promote continuous improvement initiatives aimed at enhancing equipment reliability and operational efficiency.
Team Development: Provide leadership and development opportunities for the maintenance team. Facilitate training and certifications to ensure staff are qualified and up-to-date on current industry standards and safety requirements.
Emergency Response: Maintain readiness for emergency repairs and lead the team in resolving breakdowns swiftly to minimize downtime. Collaborate with external contractors as necessary to meet urgent needs.
Skills & Experience Required:
Education: Bachelor’s Degree in Engineering (Mechanical, Electrical, or related field preferred).
Experience: 8+ years of maintenance experience in a chemical, petrochemical, or industrial environment, with at least 3 years in a managerial role. Strong background in maintenance planning, reliability engineering, and contractor management is essential.
Competencies:
In-depth knowledge of preventive and predictive maintenance strategies.
Familiarity with SHE regulations and industry best practices.
Strong leadership and communication skills.
Proficiency in using maintenance management systems (e.g., SAP or CMMS).
Experience in managing budgets and controlling operational costs.
Hands-on experience with small tools, electrical systems, and mechanical equipment.
Preferred Qualifications:
Experience in overseeing maintenance in a 24/7 operating facility.
Knowledge of Process Safety Management (PSM) principles.
Certification in Maintenance Management or a similar field is a plus.